High-Quality Purification Equipment for Deacidification, Dehydration and Hydrocarbon Removal - China Suppliers & Factory Manufacturers, Factories

Ensuring the safety and quality of feedstock is critical in industrial processes. Our pre-treatment solutions focus on identifying and controlling hazards associated with impurities in feedstock. As a leading provider in China, we collaborate with top suppliers to deliver high-quality pre-treatment techniques that safeguard your operations. Our state-of-the-art factory employs advanced technologies to monitor and mitigate risks, ensuring that your feedstock meets stringent quality standards. Trust our expertise to enhance your production efficiency and product safety while reinforcing your supply chain reliability.

Product Description

detailed description

1. Pre-treatment: hazards and control of feedstock impurities

In the gas treatment process, the impurities contained in the raw gas, such as liquid free water, solid particles, H₂O, acid gas (CO₂, H₂S), etc., not only accelerate the corrosion of the equipment and clogging of the pipeline, but also may affect the stability of the subsequent process and the quality of the product, so it is necessary to strictly control the impurity indicators. Pre-treatment adopts a step-by-step purification strategy, firstly, the use of alcohol and amine method to efficiently remove the acidic gas, and then with the help of molecular sieve adsorption technology, to further remove water, heavy hydrocarbons, mercury and other impurities, in order to lay the foundation for the subsequent treatment.
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2. Acid gas removal: multiple technologies and customised solutions

There are many different technologies for acid gas removal, including molecular sieve adsorption method, alcohol-amine method, modified hot potassium method, sulfone-amine method and so on. The selection of solvents and process design for different technologies requires comprehensive consideration of the composition of the raw gas, pressure conditions, product quality standards, and overall costs and operating expenses. With rich experience in the industry, the deacidification plant is customized based on ethanolamine method to ensure efficient acid gas removal according to the characteristics of the gas components and the working conditions at the site.

3. Dewatering: Efficient solutions to fit the scenario

Natural gas dehydration mainly adopts absorption and adsorption methods. For small-scale projects, the molecular sieve adsorption method has the advantage of efficient dewatering even under low partial pressure of water vapour due to its strong adsorption performance, while further removing residual acid gas. In addition, the device is easy to operate, compact and occupies a small space, which is highly suitable for small-scale projects. It is worth mentioning that the regas of the molecular sieve system comes from the BOG after recovering the cooling capacity of the re-liquefaction unit, so as to achieve the recycling of energy.

4. Removal of trace mercury and aromatic hydrocarbons: a guarantee of precision purification

In order to ensure that the gas quality meets the stringent standards, the purification equipment adopts targeted technology to deal with trace pollutants. Specialised sulphur-impregnated coal-based activated carbon is used to effectively adsorb and remove possible trace amounts of mercury, while special adsorbents are used for in-depth purification of aromatic hydrocarbons. Through these precise treatment measures, trace impurities in the gas are efficiently removed, and the gas purification effect is guaranteed in all aspects.
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Frequently Asked Questions

Q:What are the main hazards of impurities in raw gas?

Impurities like liquid water, solid particles, H₂O, and acid gases (CO₂, H₂S) accelerate equipment corrosion, clog pipelines, and disrupt subsequent process stability and product quality.

Q:How does the pre-treatment process remove acidic gas and water?

Pre-treatment uses a step-by-step purification strategy. First, the alcohol and amine method removes acidic gases. Then, molecular sieve adsorption technology is applied to remove water, heavy hydrocarbons, and mercury.

Q:What factors influence the choice of acid gas removal technology?

The selection of technology depends on raw gas composition, pressure conditions, product quality standards, as well as the overall capital expenditure (CAPEX) and operating expenses (OPEX).

Q:Why is molecular sieve adsorption ideal for small-scale dehydration projects?

It provides high dewatering efficiency even under low water vapor partial pressure, removes residual acid gas, is easy to operate, has a compact footprint, and recycles energy by using BOG from the re-liquefaction unit for regeneration.

Q:How are trace mercury and aromatic hydrocarbons removed?

Trace mercury is effectively adsorbed using specialized sulfur-impregnated coal-based activated carbon, while aromatic hydrocarbons are deeply purified using targeted, specialized adsorbents.

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