China Non-Standard Pressure Vessel System Solutions Manufacturers, Factories
Ten years of deep ploughing in the field of pressure vessel, we have built a high-end equipment system integrating R&D and design, precision manufacturing and intelligent service, focusing on providing customised pressure vessel solutions for 12 industries such as energy and chemical industry, biopharmaceutical industry, and so on. Relying on the national pressure vessel design qualification (A2/D1/D2 category), we have independently developed a three-dimensional parametric design platform to achieve structural simulation and process optimisation of non-standard equipment such as adsorption tanks, reactors, etc., with a design accuracy of ±0.5mm, which is 40% more efficient than the traditional mode.
Adopting laser welding and overall heat treatment process, the pressure-bearing strength of the vessel is increased by 25%;
Intelligent production line
equipped with CNC spinning machine (precision 0.1mm) and fully automatic flaw detection system, achieving 100% non-destructive testing of weld seams;
Module design
develop standard pressure unit module library, shorten non-standard equipment design cycle to 7 days;
Surface treatment
Provide 8 anti-corrosion solutions such as PTFE lining and electrolytic polishing to meet ASME BPE pharmaceutical grade standards.
Whole process quality control system
Strictly following GB/T150-2011 and ASME VIII Div.1 standards, we have established a triple quality control node of raw material traceability, process mutual inspection, and pressure testing. Through the digital manufacturing management system, 36 process parameters are monitored in real time, and the pass rate of pressure test of factory equipment has been maintained at 100% for five consecutive years.
adsorption tank sets for oil and gas recovery systems, pharmaceutical CIP/SIP pressure vessels, food-grade aseptic storage tanks
Value-added services
provide 3D design verification, installation and commissioning guidance, annual pressure vessel compliance testing
Equipped with a team of engineers with 24-hour response, we have cumulatively delivered 3,000+ pressure vessel equipments, and our services cover global top 500 companies. Support drawing optimisation, process package customisation and other in-depth cooperation to help customers reduce equipment life cycle costs by 30%.
Each pry block diagram
storage tank
three-phase separator
columns
Air-cooled radiator
canister
Frequently Asked Questions (FAQ)
Q1: What international standards do your pressure vessels follow?
Q2: How do you guarantee the quality of the welding and pressure limits?
We adopt laser welding and overall heat treatment processes to increase pressure-bearing strength by 25%. We also employ a fully automatic flaw detection system to achieve 100% non-destructive testing of all weld seams.
Q3: Can you customize the pressure vessels for specific industries?
Yes, we provide industry-specific solutions including adsorption tank sets for oil and gas recovery, pharmaceutical CIP/SIP pressure vessels, and food-grade aseptic storage tanks with up to 8 anti-corrosion options like PTFE lining and electrolytic polishing.
Q4: What is the design lead time for customized non-standard equipment?
By utilizing our developed standard pressure unit module library, we can shorten the design cycle of non-standard equipment to just 7 days.
Q5: What support and value-added services do you provide?
We offer comprehensive services including 3D design verification, installation and commissioning guidance, annual compliance testing, and drawing optimization to reduce equipment life cycle costs by 30%.
Q6: What is the capacity range for your crystallization kettles?
Our continuous crystallization kettles support customized volumes ranging from 50L to 200m³ to fit various project sizes and requirements.
Hongke Qingneng
